Power Battery CCS Optical Inspection System

Power Battery CCS Optical Inspection System
AI-Driven Quality Assurance for Battery Manufacturing

Equipment Function

The Power Battery CCS/FPC Vision Inspection System replaces manual visual inspection by automatically identifying product surface defects through an imaging system and providing real-time feedback. It also performs statistical analysis of measurement data to significantly improve inspection efficiency.

Working Principle

1. Image Capture: High-resolution CCD sensors convert targets into image signals

2. Signal Processing: Dedicated system digitizes signals based on:

   • Pixel distribution patterns

   • Brightness/color gradients

3. AI Decision-Making: Algorithms extract features and control:

   • Rejection mechanisms

   • Sorting actuators

   • Data recording
     
     

System Capabilities

Key Specifications:

• 50MP CMOS sensors with 10μm resolution

• Multi-spectral lighting system

• <0.2% false call rate

• IP65 protection rating

Key Features:

• 50MP high-speed camera (10μm resolution)

• Detects 15+ CCS defects at 50 units/minute

• AI classification with <0.2% false calls

• IP65 rated for industrial environments
  
  

Applications:
• Electric Vehicle Battery Modules
• Energy Storage System CCS
• Battery Pack Assembly Lines