Compared with the traditional express sorting mode, the new warehouse has put forward new requirements for parcel handling capacity, effective utilization of site, automation degree of equipment, and overall logistics cost. At present, the sorting efficiency of logistics sorting centers has successfully exceeded 10,000 pieces/hour, but there is no single-piece separation system with matching efficiency on the market. In order to meet the market demand for the development of high-end logistics and fill the gap of high-efficiency separation systems on the market, gosunm has developed and launched a 10,000 pieces/hour automated sorting solution for small and medium-sized parcels, a front-end production line machine - single-piece separation system.
The efficient single-piece separation system is a set of package single-piece separation processing equipment based on 3D cameras and deep learning technology. It can accurately identify and locate packages, plan the module belt through efficient control algorithms, and separate packages of different volumes and types according to specified spacing.
Through de-stacking, separation, centering conveying, code scanning, sorting and other workstations, goods are sorted and conveyed, replacing the traditional manual supply, bill recognition, sorting and conveying. It can save more than 70% of labor costs and optimize the structure of each link, and arrange more personnel to flexible work, such as manual package collection and manual tallying. The following figure shows a case we have done:
The single-piece separation system plays a role in sorting the parcels before they enter the automated sorting line, separating and sorting the chaotic and stacked parcels, so that the messy parcels can enter the next link neatly according to the orderly spacing. Its main work functions can be divided into five major areas: general transmission area, diffusion area, separation area, centering area and bag pulling area. The general transmission area is composed of the entrance conveyor line, which quickly transports the parcels to the entrance of the separation system. The diffusion area is composed of diffusion belts, which adjust the speed to make the parcels open and reduce the processing pressure of the separation area. The separation area is composed of a camera and n belt units, and is associated with the single-piece separation system software, which can read data to control the separation spacing. The centering area mainly receives the separated array output parcels to make a transition for the parcels to enter the sorting link. The parcels pass through the bag pulling area, and the distance between the parcels is adjusted to achieve parcel separation.
The single-piece separation system is controlled by a servo motor to operate the belt array. Each belt unit is controlled by an independent servo motor to separate the packages on the belt at the optimal speed to ensure that each package can be separated according to the set queue. At the same time, the visual system can track the package in real time and provide the relative coordinate position of the package. The control strategy algorithm module performs high-speed calculations based on the results of the package location information and the speed value of the conveyor belt, calculates the optimal speed and path, and sends it to each servo controller. Each servo controller controls the belt unit to separate, sort and pull the package.
Advantages of single-room separation system
1. High Separation Efficiency
The parcel needs to go through the parcel separation process before entering the sorting process. The efficiency of parcel separation also directly affects the efficiency of express parcel sorting. The gosunm single-piece separation system can complete the separation of 10,000 small parcels per hour, effectively improving the warehouse outbound sorting efficiency.2. High Separation Accuracy
The separation system uses 3D cameras and deep learning technology to perform in-depth detection and calculation of parcels, and optimizes the running speed and route of parcels through intelligent and efficient control strategy algorithms to ensure that parcels can be sorted and separated according to customer requirements. The separation accuracy is as high as 99%.3. Strong Adaptability
Flexible and variable solutions: The equipment occupies a small area, the system is modularly designed, and the installation is flexible. It can be configured into high, medium, and low speed multi-speed modes, and the length of the separator and the overall solution can be customized according to the required efficiency.
Application scenarios
Application range: e-commerce warehouse sorting, express distribution center sorting, factory warehouse sorting, warehouse in and out sortingCategories: cartons, soft bags, woven bags, express bags, book collections, letters, turnover, heavy loads
Gosunm has been deeply engaged in the field of intelligent logistics, constantly promoting technological innovation, continuously optimizing and iterating products, creating an intelligent logistics system with stronger intelligence, data analysis capabilities and scenario adaptability, providing efficient, stable and intelligent warehouse sorting solutions, and helping the logistics industry enter a new stage of full automation and intelligence.
Post time: 2025-07-23 14:34:51
- Previous:
- Next: Dimension Weight Scanning DWS Systems
Privacy settings