CCD visual inspection equipment is a powerful and widely used optical detection equipment. It is mainly used in many fields such as the electronics industry, the automotive industry, and the pharmaceutical industry, playing an important role in improving production efficiency and reducing production costs.
Working Principle
Using optical principles, the product is illuminated clearly with a light source, and the image is taken by a camera, and the image is transmitted to the PC computer vision software for analysis, the analysis results are output, the QR code on the PCBA board is identified, and the image is saved and uploaded to the MES system.
Function and process of CCD visual inspection equipment:
After the product is in place, the stopper stops, and the side camera, top camera, and bottom camera take pictures of the product for analysis. If the product is large, the top camera and bottom camera move once. The equipment has left-in-right-out and right-in-left-out functions, and the inlet and outlet have safety gratings.
CCD inspection content:
Check whether the large components under the product are leaking, deviated more than 10 degrees, or damaged, and save pictures
1. Component size: 3.4*2.7*2.5mm or above2. Component missing parts must be detected;
3. Component deviation greater than 10 degrees can be detected
4. Component appearance damage and traces can be detected, and the accuracy of appearance damage and traces must be ≤0.2mm;
5. Image storage is saved according to the date, SN, and product code rules
Check the side pin deformation, terminal appearance, damage, and save the image
1. Terminal pin deformation accuracy: 0.25mm;
2. Side component appearance damage and traces can be detected; Terminal appearance damage and trace accuracy ≤0.2mm
3. Image storage is saved according to the date, SN, and product code rules
The gosunm intelligent CCD visual inspection system has high resolution, low distortion in the full field of view, supports -20~50℃ operating temperature, works stably and reliably, and is suitable for various complex industrial visual inspection needs. It displays product images in real time, conducts comparative analysis, and issues an alarm when crimping is poor, and automatically sorts out defective products. Quality monitoring throughout the entire processing process greatly saves labor costs, ensures product quality, and improves production efficiency.
The CCD visual inspection system is the latest visual solution developed by gosunm. The company focuses on technology development and product design in intelligent manufacturing, including non-standard automated production lines, CCD visual inspection labeling solutions, etc. The company's products are widely used in manufacturing industries such as automotive parts, electronics, optical instruments, and special motors. It can customize non-standard automated production lines for various types of processing and assembly for different customers.
Post time: 2025-06-04 16:12:22
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