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Industrial-Grade Surface Defect Detection Expert

Short Description:

The Appearance Visual Inspection System is an automated quality control system utilizing advanced machine vision technology, specifically designed for surface defect detection. Equipped with high-resolution industrial cameras and intelligent algorithms, it enables rapid and precise inspection of products with various material surfaces, significantly improving production quality and efficiency.

Key Features

 Ultra-High Precision: ±0.01mm detection accuracy
 Rapid Inspection: 300-1200 pieces per minute
 AI Deep Learning: Self-optimizing for 1000+ defect types
 Modular Design: 15+ configurable inspection stations

Technical Specifications

Parameter Specification
Inspection Speed 300-1200pcs/min
Accuracy Up to ±0.01mm
Compatible Size Ø1.0-8.0mm diameter; 2.0-25.0mm height
Configuration Bottom + Side + Bottom View (Adjustable stations)
Detection Items Head cracks • Cross-hole blockage • Head diameter • Shank length • Thread OD • Tapered threads • Unthreaded shank • Tail cut (presence check)
Inspectable Parts Screws • Bolts • Fasteners • Cold-headed parts • Machined components (vertically stable items)

Detectable Flaws

  • Surface defects: Scratches, dents, stains, oxidation

  • Structural issues: Burrs, deformation, missing material

  • Appearance features: Color, glossiness, print quality

Industry Applications

• Consumer electronics housing inspection
• Automotive component surface QC
• Medical device packaging verification
• Precision metal parts inspection

Smart Capabilities

 AI Platform: <0.05% false call rate with weekly auto-optimization
 Real-time Analytics: Automated SPC reporting with MES/ERP integration

Configuration Options Bottom + Side + Bottom View (Inspection stations adjustable per requirements)
Inspectable Components Screws, bolts, fasteners, cold-headed parts, turned parts - vertically stable items
Compatible Dimensions Ø1.0-8.0mm diameter; 2.0-25.0mm height
Inspection Speed 300-1200pcs/min
Detection Accuracy Up to ±0.01mm
Defect Types Detected 1. Head cracks
2. Cross-hole blockage
3. Head diameter
4. Shank length
5. Thread OD
6. Tapered threads
7. Unthreaded shank
8. Tail cut (presence/absence)

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CONTACT
Please contact us for free virtual consultation
and demonstration.
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