Copper Terminal Visual Inspection System
Equipment Purpose
The Copper Terminal Visual Inspection System replaces manual visual inspection by automatically identifying product surface defects through an imaging system and providing real-time feedback. It also performs statistical analysis on measurement data, significantly improving inspection efficiency.
Working Principle
The system utilizes a machine vision CCD image sensor to convert captured targets into image signals, which are transmitted to a dedicated image processing system. By analyzing pixel distribution, brightness, color, and other parameters, the system converts these signals into digital data. Advanced algorithms then extract target features and make precise judgments to control equipment actions.
Functions
The Copper Terminal Visual Inspection System offers:
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Automatic feeding & positioning
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Automated defect detection & sorting
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Intelligent measurement & control
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Real-time data statistics
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AI deep learning capabilities
- Fully automated processing
Key Features
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Multi-defect Detection – Automatically identifies surface flaws (cracks, dents), dimensional tolerances, and assembly integrity.
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High-Precision Imaging – Equipped with industrial cameras and specialized lenses, achieving ±0.02mm accuracy.
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Smart Classification – AI-powered real-time sorting with data traceability and statistical analysis.
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High-Speed Inspection – Up to 300 pieces/minute, compatible with automated production lines.
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User-Friendly Interface – Bilingual (CN/EN) support for easy operation and maintenance.
Category | Specification |
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Equipment Configuration | 11x 130W color cameras + 1x 5MP color camera (Detecting stations adjustable per inspection requirements) |
Inspection Range | 20-40mm (Product-dependent) |
Target Component | Copper terminals |
Detection Items | - Central depression of convex hull - Surface embossing - Surface indentation - Residual patterns on column - Excess material at step - Base embossing - Copper scraps at step arc - High burrs at base edge - Inner skirt material deficiency |
Compatible Sizes | 20-40mm |
Inspection Speed | 120-200pcs/min (Size-dependent) |
Detection Accuracy | Up to ±0.02mm |
Software System | Gaozhen Optical Imaging System |
Power Supply | 220V 50Hz |
Rated Power | ≤1000W |
Air Pressure | ≥0.4MPa |
Operating Temperature | -5℃ to 45℃ |
Special Feature | Supports non-standard customization |