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Copper Terminal Visual Inspection System

Short Description:

This system is designed for high-precision visual inspection of battery copper terminals. Utilizing advanced machine vision technology, it rapidly detects defects such as dimensional errors, scratches, oxidation, and stains to ensure compliance with stringent quality standards.

Equipment Purpose

The Copper Terminal Visual Inspection System replaces manual visual inspection by automatically identifying product surface defects through an imaging system and providing real-time feedback. It also performs statistical analysis on measurement data, significantly improving inspection efficiency.

Working Principle

The system utilizes a machine vision CCD image sensor to convert captured targets into image signals, which are transmitted to a dedicated image processing system. By analyzing pixel distribution, brightness, color, and other parameters, the system converts these signals into digital data. Advanced algorithms then extract target features and make precise judgments to control equipment actions.

Functions

The Copper Terminal Visual Inspection System offers:

  • Automatic feeding & positioning

  • Automated defect detection & sorting

  • Intelligent measurement & control

  • Real-time data statistics

  • AI deep learning capabilities

  • Fully automated processing

Key Features

  1. Multi-defect Detection – Automatically identifies surface flaws (cracks, dents), dimensional tolerances, and assembly integrity.

  2. High-Precision Imaging – Equipped with industrial cameras and specialized lenses, achieving ±0.02mm accuracy.

  3. Smart Classification – AI-powered real-time sorting with data traceability and statistical analysis.

  4. High-Speed Inspection – Up to 300 pieces/minute, compatible with automated production lines.

  5. User-Friendly Interface – Bilingual (CN/EN) support for easy operation and maintenance.

Category Specification
Equipment Configuration 11x 130W color cameras + 1x 5MP color camera (Detecting stations adjustable per inspection requirements)
Inspection Range 20-40mm (Product-dependent)
Target Component Copper terminals
Detection Items - Central depression of convex hull
- Surface embossing
- Surface indentation
- Residual patterns on column
- Excess material at step
- Base embossing
- Copper scraps at step arc
- High burrs at base edge
- Inner skirt material deficiency
Compatible Sizes 20-40mm
Inspection Speed 120-200pcs/min (Size-dependent)
Detection Accuracy Up to ±0.02mm
Software System Gaozhen Optical Imaging System
Power Supply 220V 50Hz
Rated Power ≤1000W
Air Pressure ≥0.4MPa
Operating Temperature -5℃ to 45℃
Special Feature Supports non-standard customization




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