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AOI (Automated Optical Inspection) System

Short Description:

An industrial-grade AOI system designed for PCB/SMT lines. Equipped with high-resolution cameras (10μm) and AI algorithms, it detects 30+ defects including solder joints and component misalignment at 60cm²/s speed, with MES integration for zero-defect manufacturing.

Key Features:

  • 20MP camera with 10μm resolution

  • Detects 30+ defect types on PCBs

  • 8-channel smart lighting system

  • <0.5% false call rate with AI

Applications:
• SMT Assembly Lines
• Automotive Electronics
• Medical Device PCBA

Configuration Options Bottom + Side + Bottom View (Inspection stations adjustable per requirements)
Inspectable Components Screws, bolts, fasteners, cold-headed parts, machined components (vertically stable placement)
Compatible Dimensions Ø1.0-8.0mm diameter; 2.0-25.0mm height
Inspection Speed 300-1200pcs/min (size-dependent)
Detection Accuracy Up to ±0.01mm
Defect Types Detected 1. Head cracks
2. Cross-hole blockage
3. Head diameter
4. Shank length
5. Thread OD
6. Tapered threads
7. Unthreaded shank
8. Tail cut (presence verification)


Parameter Details
Detection Speed 300-1200 pcs/min
Detection Accuracy Up to ±0.01mm
Applicable Size Outer diameter: φ1.0mm - φ8.0mm; Height: 2.0mm - 25.0mm
Configuration Options Bottom view + Side view + Bottom view (detection stations can be adjusted based on inspection requirements)
Inspection Items Head crack, cross-hole blockage, head diameter, shank length, thread diameter, skewed threads, smooth shank, tail cut
Detectable Objects Screws, bolts, fasteners, cold-headed parts, machined parts, and other objects that can stand vertically and stably.


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CONTACT
Please contact us for free virtual consultation
and demonstration.
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